Wheelset changing systems

Photo Wheelset changesystems

The wheelset changing systems are used for the expansion of wheelsets in workshops with ground-level or raised track systems.
In the case of ground-level tracks – pit tracks – rail-moving interchangeable vehicles are usually used in the track pit, which transport the wheel set below the vehicles to the collection station.
Both stationary and mobile wheelset changing systems can be used on raised track systems. In the case of stationary and mobile systems, the wheel set is taken over on the side of the track.

Product

Our mobile system for raised track systems with track bridges is the most flexible wheel set change system and can also be retrofitted afterwards. This is simply inserted into the track with a forklift truck or a BÜTER forklift truck (this requires track bridges). The mobile system for upgraded track systems consists of the following components:

  • Mobile wheelset changing system
  • Freely movable walk-lift forklifts for moving the interchangeable system
  • Swivel track bridges or removable track bridges
  • Mobile support jacks

With this mobile system, wheel set changes can be carried out simultaneously or sequentially on a raised track system at several positions without hindering other work on the vehicle.

With the help of other BÜTER components such as ball roll pallets, other underfloor components such as traction motors, etc. can also be changed.

Applications

Our wheelset changesystems are used by well-known railway companies and vehicle manufacturers for the maintenance and maintenance of rail vehicles.

Properties

  • Various systems – mobile and stationary – adapted to the existing track systems
  • Easy and easy to use
  • Mobile systems available that can be moved even with forklifts
  • Sophisticated, well-thought-out concepts based on many years of experience with leading railway companies and vehicle manufacturers
  • Electronic control from our own production, individually programmed according to customer requirements
  • Versatile expandable systems thanks to a wide range of additional equipment: wheel set pallets, auxiliary adapters, system pallets, etc.
  • Particularly robust, durable construction
  • High-quality hydraulic cylinders from our own production
  • Low-maintenance plain bearings

Your benefits and benefits

  • Efficient workflows: Thanks to the perfect alignment of our wheel set changer to your workflows, you reduce unnecessary effort and ensure short downtimes.
  • Acceptance by employees: The wheel set changeover system is quickly understood by the employees and is often used, as it is optimally adapted to the working method. In addition, a high level of occupational safety is due to the sophisticated safety devices of our machines.
  • Optimal use of space: BÜTER systems are characterized by compact design with maximum lifting force or force density. This saves you space.
  • Long service life: Our machines are particularly robustly designed and designed for a long service life.
  • Short downtime: We store or manufacture all spare parts ourselves. This will give you your spare parts within the shortest possible time.
  • Lower construction costs: We can supply you with wheelset changesystems that can be used without – or only with low – foundation work. For example, our mobile systems.
  • Flexibility: If your requirements change, we can adapt our system quickly and flexibly. This guarantees optimal use of your investment.

Benefit from our many years of experience

Individually according to your wishes

We produce for you exactly according to your wishes. Whether standard products or special solutions, we have the right and tailor-made solution for all industrial sectors.

PRODUCTION & SERVICE FROM A SINGLE SOURCE

We manufacture almost every single part of our products directly at our site. This gives you above-average quality and our fast service for maintenance and repairs.

SPARE PARTS

Since we manufacture every assembly on site, we have many standard components in stock and can make them available to you quickly. We can produce special components at short notice.

SUSTAINABLE

With our site production, we reduce transport, emissions and traffic. We produce sustainably through optimized production processes and production processes.

FAST OFFER CREATION

We create a tailor-made offer for you at lightning speed. Thanks to our many years of experience and our wealth of knowledge, we quickly find the optimal solution for you.

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24-MONTH WARRANTY

With us you receive not only a 12-month warranty, but directly a full 24 month warranty. You don't take any risks and you don't have any worries for the next few years.

Examples of our wheel set changesystems

Mobile wheelset sink with mid-telescopic cylinder

Mobile wheelset sink with mid-telescopic cylinder

Telescopic cylinder extended

Telescopic cylinder extended

Wheel set holder via cross-traverse on the track wreaths

Wheel set holder via cross-traverse on the track wreaths

Interchangeable system with movable track bridges

Interchangeable system with movable track bridges

Interchangeable system with movable track bridges

Wheel set holder via axle fork

Mobile pit cover and mobile pit tray

Mobile pit cover and mobile pit tray

Mobile wheelset changer with OmniDrive drive concept

Mobile wheelset changer with OmniDrive drive concept

Wheel set sink for open track bridges

Wheel set sink for open track bridges

Integrated support cylinders when changing wheel sets

Integrated support cylinders when changing wheel sets

Detail Telescopic lifting cylinder

Detail Telescopic lifting cylinder

Wheel set holder via mobile greases

Wheel set holder via mobile greases

Exiting the wheel set in takeover position

Exiting the wheel set in takeover position

Lockable track bridges and mobile support portal

Lockable track bridges and mobile support portal

Load bounce retracted

Load bounce retracted

Mobile wheelset sink

Mobile wheelset sink

Wheel set sink inside track pit

Wheel set sink inside track pit

Mobile track bridges and hydraulic DG support

Mobile track bridges and hydraulic DG support

Mobile walking lift forklift for wheel set change and transport

Mobile walking lift forklift for wheel set change and transport

Transport of mobile RSW via walking lift truck

Transport of mobile RSW via walking lift truck

Transport Rasatz via walking lift truck

Transport Rasatz via walking lift truck

Side pit cover via ALU-Rest

Side pit cover via ALU-Rest

Side-mounted bogie support

Wheel set change with hydraulic DG support

Wheel set change with hydraulic DG support

Mobile RSW used in track pit

Mobile RSW used in track pit

Mounting wheel set via change pallet

Mounting wheel set via change pallet

Wheel set change and supports DG frame

Wheel set change and supports DG frame

Transport wheel set via change pallet

Transport wheel set via change pallet

Transport wheel set via change pallet

Track bridge removal trolley

Mobile RSW used on swivel rail bridges

Mobile RSW used on swivel rail bridges

Mobile RSW with lifting buck support and coupled work platforms

Mobile RSW with lifting buck support and coupled work platforms

Adjustable gear support for driveset

Adjustable gear support for driveset

Wheel set change via transport pallet on the changeover platform

Wheel set change via transport pallet on the changeover platform

Wheel set change pallet for transport by forklift

Wheel set change pallet for transport by forklift

mobile wheelset changer

mobile wheelset changer

Wheelset changing systems for your company

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